PLC Control System Cold Pilger Pipe Mill Continuous Rolling Method Delivering Seamless Pipe Production with Process Management

Product Description:

The Cold Pilger Mill is a highly specialized rolling machine designed for precision metal forming through the Cold Pilger Reduction Process. This advanced equipment is engineered to produce seamless pipes, tubes, and cylinders with exceptional dimensional accuracy and superior surface finish. Utilizing both continuous and intermittent rolling methods, the Cold Pilger Mill offers remarkable flexibility to meet diverse production requirements in industries such as oil and gas, aerospace, automotive, and energy.

At the core of the Cold Pilger Tube Mill is the Cold Pilger Reduction Process, a cold working technique that significantly enhances the mechanical properties of metal tubes by reducing their diameter and wall thickness without compromising structural integrity. This process involves the simultaneous rolling and drawing of metal billets or tubes through precision-engineered dies and rolls, ensuring uniform deformation and consistent product quality. The Cold Pilger Reduction Mill operates under extremely high rolling pressures, reaching up to 500 MPa, which enables efficient metal flow and precise dimensional control during the rolling operation.

The Cold Pilger Mill is capable of processing at speeds of up to 40 meters per minute, making it an efficient solution for high-volume production environments. The rolling force applied by this mill can reach up to 4500 KN, providing the necessary power to effectively reduce the size of tough and high-strength materials. This combination of high rolling pressure and force ensures that the mill can handle a wide range of metals, including stainless steel, titanium, nickel alloys, and other advanced materials commonly used in critical applications.

One of the distinguishing features of the Cold Pilger Tube Mill is its ability to operate using both continuous and intermittent rolling methods. Continuous rolling is ideal for producing long lengths of tubing with consistent quality, while intermittent rolling allows for greater control over the deformation process, particularly when working with complex shapes or materials requiring precise dimensional tolerances. This versatility makes the Cold Pilger Reduction Mill suitable for manufacturing pipes and tubes of varying diameters and wall thicknesses, catering to the specific needs of different industries.

The applications of the Cold Pilger Mill extend beyond simple tube production. It is widely used for manufacturing cylinders and other hollow structural components that demand high strength-to-weight ratios and excellent surface quality. The Cold Pilger Reduction Process improves the mechanical properties of the finished products by refining the grain structure and enhancing material hardness, making the mill an indispensable tool for producing critical components in demanding environments.

Additionally, the Cold Pilger Reduction Mill is designed with advanced control systems to monitor and adjust rolling parameters in real-time. This ensures consistent product quality and minimizes material waste. The precise control over rolling pressure, force, and speed allows manufacturers to optimize the production process for different materials and product specifications, resulting in improved efficiency and cost-effectiveness.

In summary, the Cold Pilger Mill is a state-of-the-art rolling machine that leverages the Cold Pilger Reduction Process to deliver high-quality pipes, tubes, and cylinders. Its ability to operate under rolling pressures up to 500 MPa and rolling forces up to 4500 KN, combined with processing speeds reaching 40 m/min, makes it a powerful and versatile solution for modern metal forming needs. Whether utilizing continuous or intermittent rolling methods, the Cold Pilger Tube Mill stands out as an essential piece of equipment for manufacturers aiming to produce seamless metal products with superior mechanical properties and outstanding surface finish.

Features:

• Product Name: Cold Pilger Mill
• Rolling Temperature: Room Temperature to 800℃
• Rolling Mode: Cold Rolling, Hot Rolling, etc.
• Material: Carbon Steel, Stainless Steel, Copper, Aluminum, etc.
• Rolling Length: Up to 12m
• Application: Pipe, Tube, Cylinder, etc.
• Utilizes the Cold Pilger Rolling Mill technology for precise and efficient rolling.
• Supports the Cold Pilger Reduction Process to achieve high-quality material deformation.
• Functions as a Cold Pilger Extrusion Mill suitable for various metal materials and rolling requirements.

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a versatile and advanced piece of equipment designed to meet the demanding needs of modern metal forming industries. Originating from China, this Cold Pilger Radial Mill is engineered to provide precise and efficient rolling processes, accommodating a rolling diameter of up to 330mm and a rolling length of up to 12 meters. Its robust rolling force capacity, reaching up to 4500KN, allows it to handle a wide range of metal materials with exceptional accuracy and consistency.

This Cold Pilger Pipe Mill is particularly well-suited for applications requiring the Cold Pilger Extrusion Process, which is essential for producing high-quality seamless pipes and tubes with superior mechanical properties and surface finish. The mill operates efficiently within a rolling temperature range from room temperature up to 800℃, enabling it to process various metals under optimal conditions. This flexibility makes it ideal for industries such as aerospace, automotive, oil and gas, and power generation, where precision and reliability are paramount.

The Sinopack 12000DS-A is equipped with a sophisticated PLC Control System, ensuring automated operation, real-time monitoring, and precise control over the rolling parameters. This technological integration enhances productivity while minimizing human error, making it an excellent choice for manufacturers aiming to optimize their production lines. The Cold Pilger Radial Mill’s design supports the reduction of material waste and energy consumption, contributing to more sustainable manufacturing practices.

Typical application scenarios for this Cold Pilger Mill include the production of high-strength seamless steel and alloy tubes used in hydraulic cylinders, heat exchangers, and structural components. It is also widely employed in the fabrication of precision tubing for medical devices, instrumentation, and heavy machinery. The mill’s capability to handle long rolling lengths up to 12 meters makes it suitable for large-scale industrial projects requiring consistent product quality over extended runs.

In summary, the Sinopack Cold Pilger Mill model 12000DS-A is an indispensable tool for industries seeking advanced, reliable, and efficient cold pilger extrusion solutions. Its combination of high rolling force, extensive diameter and length capacity, and intelligent PLC control system makes it a leading choice for modern pipe and tube manufacturing processes worldwide.

Customization:

Sinopack's Cold Pilger Mill model 12000DS-A, originating from China, offers advanced product customization services tailored to your specific needs. Our Cold Pilger Reduction Mill supports various rolling methods including continuous and intermittent processes, ensuring optimal performance for different production requirements. With the capability to handle rolling lengths up to 12 meters, this Cold Pilger Pipe Mill is designed to work with a wide range of materials such as carbon steel, stainless steel, copper, aluminum, and more. Whether you require cold rolling or hot rolling modes, our Cold Pilger Reduction Mill provides flexible and efficient solutions to enhance your manufacturing workflow.

Support and Services:

Our Cold Pilger Mill product is supported by a comprehensive range of technical support and services designed to ensure optimal performance and longevity. We provide expert installation assistance, commissioning, and training to help your team operate the mill efficiently and safely.

Our technical support team offers ongoing maintenance services, including preventive maintenance programs tailored to your operational needs. We supply genuine spare parts and upgrades to keep your Cold Pilger Mill running at peak productivity.

In addition, we offer troubleshooting and repair services delivered by experienced technicians who understand the complexities of Cold Pilger Mill operations. Our goal is to minimize downtime and maximize your return on investment through reliable and responsive support.

We also provide consultation services to optimize your production processes, improve product quality, and implement the latest technological advancements in pilger mill operations.

Choose our Cold Pilger Mill technical support and services to benefit from expert knowledge, prompt service, and a commitment to your success.

Packing and Shipping:

Our Cold Pilger Mill product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade materials and placed in custom-designed crates to prevent any damage from moisture, dust, or impact.

We utilize robust packaging solutions including shock-absorbing padding and corrosion-resistant coatings to maintain the product's integrity throughout the shipping process.

Shipping is handled by experienced logistics partners who specialize in heavy machinery and industrial equipment. We offer flexible shipping options including sea freight, air freight, and land transport to meet your delivery requirements.

All shipments are tracked in real-time, and customers receive timely updates from dispatch to delivery. Additionally, we provide comprehensive documentation including packing lists, certificates of origin, and compliance certificates to facilitate smooth customs clearance.

Your Cold Pilger Mill product will arrive safely and on schedule, ready to enhance your manufacturing operations.